Powder filling machine is also called putty powder packaging machine, dry powder filling machine. It is a packaging machine designed for powders and materials with poor fluidity. It adopts floor-standing structure, with small structure and easy installation. The packaging scale has the characteristics of high weighing accuracy, simple and convenient operation, strong reliability and complete functions.
Application of powder filling machine:
Widely used in dry powder mortar, putty powder, vitrified beads, inorganic thermal insulation mortar, cement, powder coating, stone powder, metal powder, talc powder, bentonite, gypsum powder, lime powder, coal powder, calcium powder, zeolite powder and more granular materials.
Powder filling machine is divided into two types of valve port powder filling machine and open port powder filling machine. Common valve powder filling machine includes automatic powder filling machine and simple powder filling machine. Open port powder filling machine consists of open filling machine and sewing machine. The cost higher, generally used in large dry powder mixing plant.
First introduce the valve port powder filling machine. In the dry powder mortar production line, the most commonly used is the valve port filling machine, which consists of an automatic feeding system, a weighing system, a bag clamping unit, an exhaust and return air system, and an electrical control unit.
The automatic valve port filling machine is very popular because it is used as a powder automatic weighing and packaging device. It has a high degree of automation, computer intelligent automatic recognition, and simple operation. It only requires workers to insert bags (without manual movement of the shutter). Complete the packaging production process, improve the working environment, save labor costs (3-4 people), reduce the labor intensity of workers, reduce production costs, and improve production efficiency.
Valve powder filling machine advantages
1. Valve bag filling does not require additional seam bags, reducing filling links, saving labor costs and improving production efficiency;
2. Using microcomputer automatic measurement control, intelligent identification, high sensitivity, fast and convenient;
3. The whole process is automatically controlled from bag pressing, filling, loosening, closing and bag dropping, with stable work and simple operation (workers only need to put the bag on);
4. Simple installation (operation), convenient calibration, stable performance, high measurement accuracy;
5. Has good anti-interference ability, can be used reliably in harsh environments;
6. The operation program has its own self-locking function. Even in the working process, except for clearing and parameter cases, the self-locking of other key functions is invalid, to prevent accidental touching of irrelevant keys during the working process and cause program confusion and crash Phenomenon to ensure stable performance and normal operation;
7. New design, minimize wearing parts, reduce maintenance rate, and reduce maintenance cost.
Valve port powder filling machine technical parameter
1. Bearing range: 5-50kg,
2. Discharge port: 1, can be customized according to customer requirements
3. The weight of the package is adjustable, set through the control panel
4. Microcomputer control system, high weighing accuracy, fast packaging speed, can fill 25kg valve pocket in 3-5 seconds, easy to operate
The valve port automatic quantitative powder filling machine can be used in conjunction with the dry powder mixer, and can also be combined with the dry mortar mixer, secondary elevator, and finished product warehouse to form a simple dry powder mortar production line, saving production costs and improving production efficiency.
Powder filling machine working principle:
The valve port automatic powder filling machine uses a microcomputer weighing controller to measure the weight value of the material. The microcomputer weighing controller collects the analog signal output by the sensor. After the imported chip integrates the data, the weight value of the weighed material is used LED display. While displaying the weight value of the material, it is compared with the set value after a high-speed calculation by a computer program. If the weight value reaches the set value, the controller outputs a signal to the control device, thereby realizing intelligent actions such as stopping feeding and dropping bags.
Open port powder filling machine:
Let's take another look at the open powder filling machine, which is equipped with an automatic sewing machine and a belt conveyor; it is a computer-controlled filling machine with digital quantitative, weighing, and packaging. It is an open powder quantitative filling machine. It is controlled by computer and integrates digital quantitative, weighing and packaging. Mainly applicable to the filling of powdery and poorly flowing materials, using open bags for packaging. The open quantitative filling machine can automatically fill materials in valve pockets (hanging type), open pockets, and woven bags.
Introduction: This powder filling machine is mainly used for packaging of paper bags, plastic bags, woven bags and cowhide bags of 10 ~ 50Kg / bag. The filling process is automatically weighed. The person hangs the packaging bag on the clipper and starts the button. The material is automatically loaded into the packaging bag according to the set weight. After the filling is completed, the clipper automatically opens. This open powder filling machine is equipped with an automatic control method for the feeding speed of the large and small spirals. The dust removal device is equipped to reduce the dust during the filling machine operation.
Parameters of automatic open port powder filling machine:
1. Filling speed 4P / min (DCS-50A-2 5P / min);
2. Filling weight range 5-50kg (DCS-50A-2 0.1kg-5kg); 150 ~ 200 bags / hour
3. Filling accuracy <0.3% (25kg);
4. Maximum load capacity <50kg;
5. Power supply AC380V + 5% 50Hz 2.5KW;
6. Net weight 200kg;
7. Equipment size L * W * H (mm) 1135 * 550 * 850 (single mouth open powder filling machine)
Features of open port powder filling machine:
1. Wide packaging range, fast packaging speed and high packaging precision.
2. For screw conveying materials, stainless steel spiral blades are used to improve the blade strength and wear resistance, and reduce the number of replacement of wearing parts.
3. The combination of accessories such as digital display instrument and quantitative control inverter, so as to achieve controllability of the packaging process.
4. Humanized foot switch, on the one hand, improve the practicality of the packaging machine, on the other hand, speed up the packaging speed.
5. Only need to provide air source for pneumatic actuators, low gas consumption.
Open powder filling machine advantage:
1. The sensor is made of excellent materials, and the service life is increased;
2. The body structure is firm and the design is reasonable;
3. High measurement accuracy and accuracy;
4. The route is simple and practical, which is convenient for customers to pick up and repair.
5. Mainly solve the packaging problem of powdery and poorly fluid materials, and use open bags for packaging.
What is the difference between valve filling machine and open filling machine?
Whether it is a valve port powder filling machine or an open powder filling machine, there is a certain relationship with the bag. If it is a valve bag, then a valve port powder filling machine is required, if it is an open bag, then an open powder filling machine is required.
The open bag is a straight bag with a bottom and no seal on the top. The packaged materials are directly poured or put into the bag under the force of gravity and stitched and packaged by an industrial sewing machine. All kinds of shopping bags, convenience bags and woven bags we usually use can be called open bags.
There should be a "valve" in the valve pocket. The whole body of the bag is sewn up and down, leaving only one feed port (valve). The filling materials are loaded into the bag from the filling port under the action of pneumatic or mechanical power.
The valve pocket is divided into an outer valve pocket and an inner valve pocket. The principle of the sealing method of the inner valve pocket is that when the goods are filled, the contents will squeeze and close the valve port from the inside to achieve the purpose of sealing. Automatically seal after filling. The outer valve port needs to be manually folded after the material is filled.
The process of open bag and valve bag is different and the products suitable for packaging are also different. The valve bag filling cost is higher, and the powder filling machine is also more expensive, but the weighing is very accurate, easy to stack, and because of the need to seal again, saving a lot of human resources, making the production more efficient, and the valve bag filling is more beautiful overlook.
The open bag packaging technology is low in content, and the material needs to be sealed again when it is full, which requires a lot of labor costs, but because of its low cost, it is also widely used in various industries.
After-sales service
1. Commitment to powder filling machine quality:
a. The manufacturing and testing of powder filling machine have quality records and testing data.
b. For the detection of filling machine performance, we sincerely invite users to inspect the whole process and full performance of the product in person and wait for the product to be qualified before shipping.
2. Powder filling machine price commitment:
Under the same competitive conditions, Di Hai machinery will sincerely provide you with preferential prices on the basis of not reducing the technical performance and not changing the components of the filling machine.
3. Commitment on delivery deadline:
Powder filling machine delivery period: under normal circumstances, delivery is 7-10 working days after receiving the deposit. If your filling machine is customized, the delivery period will be around 15 working days; At same time, we will provide you with the following documents:
a.Filling machine technical maintenance and repair manual.
b.General installation drawing and debugging video of the powder filling machine (When you have watched the video again, you will operate it yourself).
c.Manual and manufacturer of purchased parts.
4. After-sales service commitment:
a. Reply quickly and accurately. Any time the powder filling machine encounters problems, we will solve it as soon as possible.
b. If the filling machine fails during the warranty period or outside the warranty period, we will provide a solution within 12 hours after receiving the notice.
c. The product warranty period is 12 months. If there are any quality problems with the packaging machine during the warranty period, we will repair or replace it for free. If the parts are damaged outside the warranty period, we will only charge the cost of wearing parts.
